How to Cut Wood with a Dremel (Comprehensive Tutorial)

If you have worked on any wood craft project, then you must be familiar with Dremel tools. Dremel tools are really handy when it comes to craving, drilling, routing, or smoothing any woodcraft.

But have you tried cutting a wood piece with Dremel? Can a dremel really cut wood? If so, which is the perfect attachment for cutting wood?

With a Dremel, you can cut tiny pieces of wood. Of course, you’ll need to pick the appropriate cutting tool. For cutting wood, you can use the Dremel 561 Multi-Purpose Cutting Kit, the Dremel 561 Router Bit, the Dremel Cutting Wheel #544, and the Dremel 692 Router Bit.

I’m going to provide a brief but thorough tutorial on using a dremel to cut wood in this article, along with all the necessary instructions.

So if you own a Dremel, follow this article through to the conclusion to discover how to cut wood with a Dremel like an expert!

When Can You Use a Dremel to Cut Wood?

Dremel is mostly used to add precision and detail to any DIY and craft project. That is why all its tools are designed like that.

Just like Dremel, all its accessories are small. So you can’t use dremel for any large cutting jobs like thick hardwoods. For such works, there are different types of saws out there. You can grab one of them.

But you will find these tools very handy when you are working in any close-bodied space.

However, when it’s about up to 3 to 4-inch wood, you can use a dremel to cut the wood. It would take only a few seconds.

How to Cut Wood with a Dremel?

Now that you know in which size wood you can use a Dremel, let’s see how to cut wood and which attachment you will have to use.

Step 1: Ensure Safety Precautions

There are a few safety measures you must take before moving on to the cutting stage.

The wood will distribute some fine wood power when you begin to chop it. Your eyes and nose could become affected. Wear safety eyewear and a face mask to prevent this.

When cutting hardwoods like wood, the Dremel creates a lot of noise. Wear earbuds to shield your ear from the irritating sound. Gloves are an option as well.

Step 2: Select the Appropriate Cutting Tool

Every time you need assistance with carving, cutting, sanding, or grinding, a Dremel accessory is there to complete the task with exactitude.

However, there is a suitable tool for every task. Whether you want a straight, curved, or circular cut, you must select the appropriate cutting equipment. Your wood’s dimensions and thickness have a significant role in this situation.

I’ve included four of the most popular Dremel wood-cutting accessories here:

Tool 1: Dremel Wood Cutting Wheel #544

One of the best Dremel attachments for cutting wood is this one. A dowel or other tiny piece of wood can have a narrow slit cut out of the end using this tool.

Additionally, it can be utilized to shape any little construction. This makes it simple to cut 1/2 inch wood in a single pass. It can cover 2/3 inch if you cut from both sides.

Variable speed drives are also available to provide an additional boost when needed.

Tool 2: Multi-Purpose Cutting Kit 565 from Dremel

With this kit, you can cut any piece of wood in any direction, a circle, or a pattern. This kit was specifically created to guarantee solid, straight cuts.

This Dremel kit will work whether you need to drill a hole in a wallboard or insert a router attachment into a new door.

When working in a confined area, it is particularly beneficial. Even the cut depth is adjustable. In one pass, it can only cut wood that is up to 3/4 inches thick.

Tool 3: Dremel Cutter Bits 9904

The tungsten carbide Dremel 9904 Cutter Bits are ideal for cutting tough materials including wood, hardened steel, and heated ceramics.

You may swiftly and effectively cut small to medium-sized tough woods with its 1/8″ cutting head. Compared to other cutters, these cutters are more robust.

Tool 4: Dremel 692 Router Bit

Dremel 692 Router bits are precisely constructed with high-quality materials. This high-speed steel bit set can handle all kinds of woodwork.

With the 30000 RPM, you can cut wood even the hardest quickly and easily.

How Do These 4 Tools Work?

As now you know which Dremel tools are appropriate for wood cutting, let’s see how to insert these tools to the Dremel and how these tools is going to work:

  • First, take the small wrench and place it in the collet lock button. You will see the button at the end of your Dremel. 
  • Now twist the nut gently so that you can make space for the tool to insert.
  • After opening the nut, put the shaft of the tool in the center of the collet nut and turn it in the opposite direction. Do it until it’s hand-tight.
  • Once you have attached the tool to your Dremel, you are ready to start cutting.
  • Now plug in the power cord and turn on the Dremel. 
  • Set the RPM 30000-35000. Do not exceed the limit. 
  • Gently start cutting the wood. No need to pressurize much. 
  • Keep the hand steady or else the cutting wheel may broke. You can take rest to prevent hand fatigue. 
  • Once you are done cutting, turn off the Dremel. Do not touch the Dremel disc or the wood immediately after finishing the cut. These will be hot because of the friction.

Step 3: Secure the Wood

Once you have chosen a Dremel accessory, you will have to secure the wood. This will prevent moving the wood while cutting. You can use clamps or a vice to hold the wood in place.

There’s another point to note while cutting wood there will be a lot of wood powder or dust. So if you don’t want other stuff to be covered with dust, make sure you shift them or cover them with a cloth.

Step 4: Mark the Cutting Line

In this period, beginners frequently make blunders. They proceed without any measurements or markings to cut the wood.

You must measure and mark the cutting line with a pencil or pen to obtain a pinpoint cut. You can use this as a reference while cutting.

Step 5: Start Cutting

Start the Dremel, then carefully move it along the cutting line. All during the process, use minimal pressure. Don’t try to force the Dremel accessory through the wood; let it do the work on its own.

Step 6: Finish the Edge and Clean Up

The wood will have a rough and jagged edge once you’re done cutting. To smooth the edge, use a sanding accessory. Your cut will have a tidy, glossy finish as a result.

Now clean the wood and the tool of any remaining wood dust using a brush or cloth.

Which Dremel Attachment Is Best For Cutting Wood?

Which Dremel Attachment would be best for cutting wood depends on several factors. Those factors are:

  • The thickness and type of the wood
  • How much precision is expected
  • The position and complexity of the project
  • User’s skill and experience in using Dremel tools.

If you are working with thin, soft wood then Dremel Wood Cutting Wheel #544 will do the work.

The Dremel Multi-Purpose Cutting Kit, on the other hand, is required if the wood is thick or if you wish to add some design.

The ideal Dremel attachment for cutting wood so depends on the requirements of your job.

Questions and Answers

How far into wood can a Dremel cut?

Depending on the Dremel accessory you’re using. For instance, the Dremel Multi-Purpose Cutting Kit can cut 3/4 inches of wood in one pass while the Dremel Wood Cutting Wheel can only cut 1/2 inch. You can cover twice as much space if you cut from both sides.

Can a Dremel cut through thick wood?

Dremel works exceptionally well for smoothing, routing, and carving in woodwork. It is not intended to cut thick wood, though. However, you may cut up to 3/4 inches of wood with the right attachment. You will need to use a saw for timber that is thicker than this.

Last Words

See how simple it is to cut wood with Dremel equipment? Use the straightforward instructions I provided above to easily cut your tiny piece of wood.

To use your Dremel to carve elaborate patterns and shapes in wood, you might need to experiment a bit. You will be able to make an incredibly straight and precise cut if you take your time and practice twice or three times.

Before using a Dremel, don’t forget to practice safety.

Never use a Dremel on wood that is very big or thick. Otherwise, it might harm your preferred rotary tool. Let the saw do the task.

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